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John Lauer Rev 2: the case (38 x 32 x 17 mm), renders, STEP, STL, engraving af9b923 1d ago

Mechanical pricing basis, 2026-11-08

Prices are USD planning estimates, excluding tax, shipping, print time and labour. No purchases were made. The manufacturing release needs a final received-hardware check.

  • Prusament PETG Jet Black 1 kg, budget USD 29.99/kg. A cached supplier listing showed USD 25.49; the conservative budget avoids relying on a sale or regional checkout. Sage colour matching may cost more.
  • Prusament TPU 95A Natural 500 g, USD 34.99/500 g standard-price planning basis. Use polyether TPU for wet service. The foot uses the same material price; optional softer TPU is not separately quoted.
  • Clear SLA resin budget USD 50/kg. This is an estimate, not a quote; choose only after optical transmission and adhesive coupons pass. UV cure, polish and wash consumables are excluded.
  • PSM MINI-TECH MTEC-B-M1.6, preferred 2.5 mm length, OD 2.50 mm, pilot 2.10 mm, recommended hole 2.15 mm, minimum radial wall 0.8 mm: manufacturer dimension sheet. Budget USD 0.15 each, RFQ required. Comparable CNC Kitchen M1.6 x 2.5, 100 pieces is listed at USD 11.50/100. Its own 2.2 mm pilot and larger minimum wall differ, so it is a price comparator, not an approved drop-in substitute. The case's high insert position leaves the board relief below the insert.
  • Four Vital Parts TPH14583-M16-14-A2, M1.6 x 14, 0.35 pitch A2 stainless ISO 14583, T5 drive: GBP 0.13 each ex VAT at 1-99, GBP 0.12 at 100-999. Head diameter 3.2 mm, height 1.42 mm. USD 0.20 each is a conservative planning allowance including currency variation, not a live USD quote. CAD uses that 1.42 mm head. Its bottom is 0.17 mm below the rigid base and still 0.33 mm above the counter plane established by the foot; the upper sealing washer sits at Z=1.25..1.55. Counterbores are 3.5 mm diameter. No substituted larger socket head without a fit recheck.
  • Adhesives, exterior seal coating and compatible port grease: USD 0.25 per unit budget only. Products remain coupon-qualified process selections.

Printed mass uses the exact CAD solid volume and material density, plus 15% process allowance for cost. TPU gasket and screw-washer print dimensions use their free heights, not compressed assembly heights. CAD mass uses closed geometry; assembly mass includes complete battery 4.65 g and estimated populated board 2.4 g. The BOM excludes PCB/electronics and battery price so the studio can add it without double-counting.