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Chaitan nameplate: design brief

Intent

A desk nameplate for Chaitan that is also a legitimate Adom molecule: it mounts in a probing workcell on the 32 mm base-scaffold grid, and it makes one idea physical the name is the ground plane.

Hard constraints

  1. Name in Familjen Grotesk Bold (Adom brand headline face), 40 mm ink height, width free to follow.
  2. The name is a soldermask opening over a rectangular GND copper pour, not silkscreen and not letter-shaped copper.
  3. No second ground path. Every LED returns through the letters. This is the whole point and must not be traded away for routing convenience.
  4. Large machine pin at each corner, pin box an exact multiple of 32 mm.
  5. Board hugs the pins minimal wings.
  6. Side-view (not top-view, not reverse-mount) LEDs at the edges firing inward.
  7. USB-C on an edge, mouth clear of the board edge, all four anchors present.
  8. Top-side placement only single-sided PnP.

Resulting geometry

  • Board 236 x 76 mm; pin box 224 x 64 mm (7 x 2 on the grid)
  • Name 194.0 x 40 mm, 362 mask-opening polygons
  • 14 LEDs at 12 mA = 168 mA total

Things that bit, so they do not bite again

  • The autorouter solves to="net.GND" as a spanning tree and will daisy-chain LED cathodes to each other, routing return current around the plate and silently dropping a device. Fix: size the pour to contain every ground pad so ground bonds by geometry.
  • adom-tsci lint counts pcb_trace objects and cannot see a pad that is bonded by nothing. scripts/check-connectivity.mjs is the real gate.
  • A via whose centre lands inside an SMD pad raises pcb_placement_error and tscircuit then skips autorouting for the whole board while still exiting
    1. Keep via centres outside pads; let only the ring overlap.
  • The USB-C model's mouth is at local -Y, and rotationOffset.z: 180 is load-bearing. Lint derives the mouth vector from the same assumption, so a 180 deg error cancels out of the check. Look at the 3D view.
  • tscircuit's texture baker does not shade exposed copper, so the name is invisible in the 3D tab. A generated gold decal GLB, built from the same polygons as the mask openings, makes it visible without touching fab output.

See the adom-nameplate skill for the full write-up.