project
Adom Custom Electronic Load
Public Made by Adomby adom
Two-layer digitally controlled electronic-load prototype. Compact R11 is under active electrical, cooling and probe-access review; not a manufacturing release.
← Commit history
Record drill-void model defect and keep copper acceptance open
3 files changed
+69−1
design/hotspot-v18-review.json+9−1@@ -18,7 +18,15 @@ "DUT_FUSED": 45.40793228149414, "5V_AUX": 18.182907104492188 },- "fineMesh": "0.1 mm solve in progress",+ "fineMesh": {+ "cellMm": 0.1,+ "unclippedCurrentPeaks": {+ "GND": 102.23749542236328,+ "LOAD_POS": 63.24799346923828,+ "SHUNT_P": 78.4032211303711+ },+ "finding": "Worst coordinates lie inside via drills. Raster paints solid discs and vertical conductance is concentrated at center cell. Source correction under development; neither mesh accepted."+ }, "thermalAttributionOnly": { "note": "Q1 loss omitted to isolate diode/shunt board heating; not an operating case or thermal acceptance", "parts": [
design/plated-hole-model-discovery.jsonadded+54@@ -0,0 +1,54 @@+{+ "board": "checkpoints/unclipped-hotspots-v1/candidate-v18.kicad_pcb",+ "meshMm": 0.1,+ "status": "Model defect reproduced; no copper acceptance",+ "findings": [+ {+ "net": "LOAD_POS",+ "peakJ": 63.24799346923828,+ "peakAt": [+ 126.05,+ 86.85000000000001+ ],+ "holes": []+ },+ {+ "net": "GND",+ "peakJ": 102.23749542236328,+ "peakAt": [+ 136.45000000000002,+ 93.05+ ],+ "holes": [+ {+ "via": "af11e84f-6d71-4241-89be-0a1feefd7721",+ "at": [+ 136.5,+ 93.0+ ],+ "drillMm": 0.6,+ "peakCellEntirelyInsideDrill": true+ }+ ]+ },+ {+ "net": "SHUNT_P",+ "peakJ": 78.4032211303711,+ "peakAt": [+ 133.75,+ 84.25+ ],+ "holes": [+ {+ "via": "aa6c5964-74d4-410e-a69e-ffb2cd9c9999",+ "at": [+ 133.8,+ 84.2+ ],+ "drillMm": 0.6,+ "peakCellEntirelyInsideDrill": true+ }+ ]+ }+ ]+}
docs/completion-plan.md+6@@ -1,3 +1,9 @@+## Current checkpoint — plated-hole model correction++Do not execute the v18 landing plan. The 0.1 mm refinement produced GND 102.24, drain 63.25 and shunt 78.40 A/mm². The complete GND and shunt peak cells lie inside drilled holes: the old raster painted solid discs and coupled layers at their centers. An isolated Fields correction removes drill voids and distributes wall coupling, with 32 passing tests and a production build. Its v18 rerun still fails real surface screens (GND 71.93 and shunt 89.36 at 0.2 mm); the fix does not manufacture a passing result. Barrel currents are now reported separately.++Candidate v21 preserves the three dedicated shunt thermal vias, removes two intermediate power vias that constrain in-plane copper, and restores smaller drills in two narrow paths. Native net invariants and DRC pass (zero errors/opens, 15 inherited warnings); its corrected-field solve is running. Neither candidate is landed. Fields source remains under owner review; installed shared Fields is unchanged.+ ## Active checkpoint — unclipped current rework v18 The isolated candidate passes native net-intent invariants, DRC (zero errors and opens; 15 inherited library warnings), and the six-net 0.2 mm current screen. Ground 58.70, drain 57.30 and shunt 59.33 A/mm² remain below the unchanged 60 threshold at this mesh only. A 0.1 mm three-net refinement is running. The live PCB is unchanged. No current or thermal gate is marked passed.