project
Adom Custom Electronic Load
Public Made by Adomby adom
Two-layer digitally controlled electronic-load prototype. Compact R11 is under active electrical, cooling and probe-access review; not a manufacturing release.
← Commit history
Record native sense routing, rejected bulk plans, and cooling review; prototype remains unrouted
9 files changed
+26811−1
design/precision-switch-moves.jsonadded+22@@ -0,0 +1,22 @@+{+ "U4": {+ "x": 141,+ "y": 77,+ "rotation": 180+ },+ "C3": {+ "x": 137.8,+ "y": 81,+ "rotation": 0+ },+ "U5": {+ "x": 145,+ "y": 89,+ "rotation": 180+ },+ "D4": {+ "x": 151.5,+ "y": 94,+ "rotation": 180+ }+}
docs/routing-review.mdadded+36@@ -0,0 +1,36 @@+# Routing review — engineering prototype++The board remains a two-layer 64 × 72 mm prototype for 3rdPartyFab. This is not a fabrication release. The 5 W firmware bring-up ceiling remains unchanged; the proposed 25 W thermal target is unresolved.++## Ground return and rejected plans++A real bottom-layer GND zone was added, filled and saved in native KiCad. AIFlow attempt 03 reduced the planner's failures from 26 to four: the DUT voltage-divider branch, monitor bus-voltage input, and two dedicated Kelvin paths. These are planner results, not landed connectivity. The saved native board at this point had 207 open connections and no tracks.++Attempt 03 also failed the switch-node gate: BOOST_SW ran beneath C15 and totalled 23 mm against a 12 mm budget. The rejected plan is preserved in `checkpoints/router-attempt-03`.++## Placement correction++U4 was rotated toward the shunt; C3 moved to (137.8, 81); U5 rotated; D4 moved to (151.5, 94) and rotated. The first proposal caused a diode–inductor courtyard clash and label collisions. It was rejected. The revised saved-file candidate passes native KiCad DRC with zero violations and 207 open connections, using the unchanged project rules. Both native PCB and 3D views were inspected.++Five reference fields were repositioned using native pcbnew in an isolated candidate because the current bridge refuses IPC field edits with `native_field_update_unsupported`. This was saved-file preparation, not a live placement replay. Subsequent AIFlow `place land` confirmed already adopted poses; it is not evidence of four new visual moves.++Attempt 04 still could not plan the same four branches. It is preserved separately. Dedicated sense routes are now being preflighted and landed through native KiCad IPC, with recordings. Ordinary router results still require native DRC, power-return/via review and USB pair review before acceptance.++## Remaining acceptance work++- Close native connectivity without narrow high-current bottlenecks.+- Verify Kelvin topology and keep the sense return separate from GND copper.+- Confirm a short, compact BOOST_SW loop without copper beneath feedback components.+- Route and review USB as a pair with continuous reference copper.+- Refill and check the final saved board, then perform current and thermal screens.+- Finish cooling geometry, assembly clearances and physical qualification.++Recordings must distinguish actual route commits from static planning intervals and saved-file adoption. Automatic action cuts are review candidates, not approved final footage.++## Four native sense routes saved++Both Kelvin connections, U4 bus-voltage sensing and R24 DUT-voltage sensing were manually preflighted and committed through the live IPC bridge. The first negative-Kelvin via proposal failed clearance and was moved before committing. The actual saved board passes native KiCad DRC with **zero violations and 202 open connections** (`kicad/four-sense-routes-drc.json`). These narrow branches serve measurement inputs; they do not establish a 3 A power-path rating.++Attempt 05 subsequently reports zero planner failures while retaining those native routes. It is **rejected** by the independent native gate: 68 new manufacturing findings and 14 opens in the proposed complete candidate, including hole spacing, shorts and mask bridges. None of that bulk plan was landed. Planner closure is therefore not native routing completion.++[AIFlow issue 36](https://wiki.adom.inc/adom/adom-aiflow/issues/36) records the USB mounting-hole omission. A focused parser correction is being tested against source 0.1.68; the installed 0.1.65 executable remains unchanged. The native clearance/short/return-path findings remain separate work even if that hole omission is fixed.
docs/status.md+10@@ -1,3 +1,13 @@+# Latest routing work — 2026-10-08++Four sense branches are now saved in native KiCad. The saved board passes native DRC with zero violations and 202 open connections. Bottom GND copper is filled. It remains a two-layer 3rdPartyFab engineering prototype, not ready for fabrication.++The revised placement fixes the initial oversized switching-loop layout. The subsequent bulk route planner reached zero failures, but its native gate rejected the plan for 68 new findings and 14 opens. The bulk plan was not landed. See [routing review](routing-review.md) for evidence and the AIFlow issue 36 handoff.++Real ground-pour and sense-route recordings were saved and added to the shot log. Their planning waits require editing; no final narrated film is ready. The 5 W bring-up ceiling remains; 25 W cooling is unresolved.++---+ # Engineering status — 2026-10-08 Current checkpoint: 104 components, 52 nets, two copper layers. Native KiCad DRC: zero violations, 220 unrouted connections. ERC: zero findings; all 52 intended schematic nets match the exported native netlist. AIFlow finds all nine test-plan measurements probe-able after adding TP12 (FAN_TACH) and TP13 (SHUNT_N_SENSE). Final assembled probe clearance remains unverified.
docs/thermal-budget.md+10@@ -7,3 +7,13 @@ At the assumed 40 °C ambient and 0.5 °C/W case-to-sink interface, putting all At the retained 5 W bring-up ceiling, the same calculation allows 2.5 °C/W before margin. This is a plausible test target, not a qualification. Test the actual fan, duct, mounting, interface and sensor placement; monitor case temperature and verify independent shutdown. Fan free-air flow and a valid tachometer signal do not establish installed cooling performance. Do not raise shutdown thresholds simply to obtain a 25 W label. Resolve the larger cooling assembly or deliberately revise the operating envelope after measured validation. The fan/heatsink stack and its location relative to probing travel remain unresolved. Keep it out of the probe envelope until a checked mechanical assembly proves clearance.++## Lower-height candidates screened on 2026-10-08++No BOM substitution is approved by this screen. Retain the tach-feedback fan requirement.++The [ATS-CPX050050010-121-C1-R0 manufacturer sheet](https://www.qats.com/DataSheet/ATS-CPX050050010-121-C1-R0) specifies a 50 × 50 × 10 mm sink, 43 mm mounting-hole pitch, and no included TIM or mounting hardware. Listed ducted resistance is 2.3 K/W at 400 LFM and 1.8 K/W at 700 LFM. With the assumed 0.5 K/W interface, 5 W would produce calculated case rises of 14 K and 11.5 K respectively. These are application-dependent screening figures. A fan mounted above the fins does not establish the datasheet's ducted flow condition; an engineered duct, measured operating airflow, spreading/contact review and temperature test are required. It does not establish the 25 W target.++The [ATS-X51450D-C1-R0 sheet](https://www.qats.com/DataSheet/ATS-X51450D-C1-R0) gives a 9.5 mm high BGA sink with 45 mm component dimensions and a 61.48 mm dimension in its assembly drawing. Its superGRIP attachment is intended for a BGA package, not the load MOSFET. Do not treat the nominal 45 mm designation as the complete assembly envelope or use the BGA attachment unmodified.++A shorter sink can improve the height budget, but neither candidate resolves the mechanical mounting, fan operating point, hot-spot sensing or continuous-power qualification by itself.
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+ "y": 57.49 + }, + "uuid": "8cb726a4-b098-423e-9ed6-bb83dac50f23" + }, + { + "description": "Pad 31 [I2C_SDA] of U1 on F.Cu", + "pos": { + "x": 141.0, + "y": 42.825 + }, + "uuid": "50c747ef-ea36-4b27-9df2-8c7a08885c3f" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 4 [I2C_SDA] of U4 on F.Cu", + "pos": { + "x": 143.2, + "y": 76.5 + }, + "uuid": "34ecdf2d-2d80-4562-9b8c-c684905365ea" + }, + { + "description": "Pad 2 [I2C_SDA] of R13 on F.Cu", + "pos": { + "x": 143.0, + "y": 57.49 + }, + "uuid": "8cb726a4-b098-423e-9ed6-bb83dac50f23" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [VREF_2V5] of R27 on F.Cu", + "pos": { + "x": 114.1, + "y": 64.29 + }, + "uuid": "cc72782a-40a8-4a25-95ca-c21b434573ba" + }, + { + "description": "Pad 1 [VREF_2V5] of C10 on F.Cu", + "pos": { + "x": 117.225, + "y": 69.3 + }, + "uuid": "01c4ff95-5fe0-4b3f-8ef7-7d9e97ba67bf" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [VREF_2V5] of C10 on F.Cu", + "pos": { + "x": 117.225, + "y": 69.3 + }, + "uuid": "01c4ff95-5fe0-4b3f-8ef7-7d9e97ba67bf" + }, + { + "description": "Pad 10 [VREF_2V5] of U2 on F.Cu", + "pos": { + "x": 120.2, + "y": 65.0 + }, + "uuid": "d99cb382-f9ee-4b56-a2f5-fb2cad1e6135" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 10 [VREF_2V5] of U2 on F.Cu", + "pos": { + "x": 120.2, + "y": 65.0 + }, + "uuid": "d99cb382-f9ee-4b56-a2f5-fb2cad1e6135" + }, + { + "description": "Pad 1 [VREF_2V5] of R22 on F.Cu", + "pos": { + "x": 121.6, + "y": 60.59 + }, + "uuid": "1a3831b5-184b-474b-8365-276f9c2a54f4" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [VREF_2V5] of R22 on F.Cu", + "pos": { + "x": 121.6, + "y": 60.59 + }, + "uuid": "1a3831b5-184b-474b-8365-276f9c2a54f4" + }, + { + "description": "Pad 1 [VREF_2V5] of R18 on F.Cu", + "pos": { + "x": 120.4, + "y": 59.09 + }, + "uuid": "69611666-4f87-4d69-b853-66803d7d635e" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [USB_DP_CONN] of U10 on F.Cu", + "pos": { + "x": 149.4625, + "y": 49.05 + }, + "uuid": "5e95fd4d-6678-40b5-ac4f-2b48c72e4447" + }, + { + "description": "Pad 6 [USB_DP_CONN] of U10 on F.Cu", + "pos": { + "x": 151.7375, + "y": 49.05 + }, + "uuid": "1d6994c2-f2aa-47ce-b255-1064f06d5554" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [USB_DP_CONN] of R31 on F.Cu", + "pos": { + "x": 150.21, + "y": 44.8 + }, + "uuid": "1bccb2a2-afaa-45c1-87dd-5bc4840b878e" + }, + { + "description": "Pad 1 [USB_DP_CONN] of U10 on F.Cu", + "pos": { + "x": 149.4625, + "y": 49.05 + }, + "uuid": "5e95fd4d-6678-40b5-ac4f-2b48c72e4447" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad A6 [USB_DP_CONN] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 43.25 + }, + "uuid": "d724ea13-d9e6-4dbc-a72b-168101b4dceb" + }, + { + "description": "Pad B6 [USB_DP_CONN] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 42.25 + }, + "uuid": "b9719089-53d1-4fdf-a5e3-56f21e377558" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad A6 [USB_DP_CONN] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 43.25 + }, + "uuid": "d724ea13-d9e6-4dbc-a72b-168101b4dceb" + }, + { + "description": "Pad 1 [USB_DP_CONN] of R31 on F.Cu", + "pos": { + "x": 150.21, + "y": 44.8 + }, + "uuid": "1bccb2a2-afaa-45c1-87dd-5bc4840b878e" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [TEMP_HOT_LIMIT] of R18 on F.Cu", + "pos": { + "x": 120.4, + "y": 60.11 + }, + "uuid": "34c52f42-876d-49d3-b26f-e828d13e2c13" + }, + { + "description": "Pad 4 [TEMP_HOT_LIMIT] of U7 on F.Cu", + "pos": { + "x": 108.525, + "y": 49.0 + }, + "uuid": "ceecb5a6-1fe9-4c6b-bd50-1e72f4f451ba" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [TEMP_HOT_LIMIT] of R19 on F.Cu", + "pos": { + "x": 120.4, + "y": 61.2 + }, + "uuid": "2437bea5-aacb-4ffd-9900-f3b42c2a7ef1" + }, + { + "description": "Pad 2 [TEMP_HOT_LIMIT] of R18 on F.Cu", + "pos": { + "x": 120.4, + "y": 60.11 + }, + "uuid": "34c52f42-876d-49d3-b26f-e828d13e2c13" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [DAC_OUT] of U2 on F.Cu", + "pos": { + "x": 115.8, + "y": 65.5 + }, + "uuid": "0c4f2d4f-0b39-4fae-be58-5bfd21d11185" + }, + { + "description": "Pad 1 [DAC_OUT] of R8 on F.Cu", + "pos": { + "x": 120.8, + "y": 70.49 + }, + "uuid": "679b9a77-5808-4165-b890-0c465535d5f2" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [SET_DIV] of R8 on F.Cu", + "pos": { + "x": 120.8, + "y": 71.51 + }, + "uuid": "ec856be7-4557-4ce9-a2c5-7d99195fae00" + }, + { + "description": "Pad 1 [SET_DIV] of R9 on F.Cu", + "pos": { + "x": 120.8, + "y": 72.7 + }, + "uuid": "6f23b762-ecc7-4a07-b8a8-d62900f6029b" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 3 [BOOST_FB] of U5 on F.Cu", + "pos": { + "x": 146.1375, + "y": 88.05 + }, + "uuid": "763f3ff6-543d-4ab9-941f-3fb187e2bdeb" + }, + { + "description": "Pad 1 [BOOST_FB] of R37 on F.Cu", + "pos": { + "x": 148.7, + "y": 90.71 + }, + "uuid": "0a16600c-a8e8-435d-9ff4-bdc961268f4c" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [BOOST_FB] of R37 on F.Cu", + "pos": { + "x": 148.7, + "y": 90.71 + }, + "uuid": "0a16600c-a8e8-435d-9ff4-bdc961268f4c" + }, + { + "description": "Pad 2 [BOOST_FB] of R36 on F.Cu", + "pos": { + "x": 150.0, + "y": 89.72 + }, + "uuid": "935b2e42-95ef-4368-a8e5-c1d9abaad345" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [DUT_OV_LIMIT] of R27 on F.Cu", + "pos": { + "x": 114.1, + "y": 65.31 + }, + "uuid": "d8683032-1a4f-492f-81ae-9e7b5627ff5d" + }, + { + "description": "Pad 11 [DUT_OV_LIMIT] of U7 on F.Cu", + "pos": { + "x": 113.475, + "y": 49.0 + }, + "uuid": "55e26edc-b791-4ebe-ad7d-e36c74958397" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [DUT_OV_LIMIT] of R28 on F.Cu", + "pos": { + "x": 114.1, + "y": 66.5 + }, + "uuid": "d2a9f3be-34bb-4bc6-a835-a08fb6a19588" + }, + { + "description": "Pad 2 [DUT_OV_LIMIT] of R27 on F.Cu", + "pos": { + "x": 114.1, + "y": 65.31 + }, + "uuid": "d8683032-1a4f-492f-81ae-9e7b5627ff5d" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [BOOST_DIV] of R35 on F.Cu", + "pos": { + "x": 150.0, + "y": 87.51 + }, + "uuid": "d48392dd-4d05-4400-a575-4d09964e2fc1" + }, + { + "description": "Pad 1 [BOOST_DIV] of R36 on F.Cu", + "pos": { + "x": 150.0, + "y": 88.7 + }, + "uuid": "20681d57-07f6-454d-ba83-73f959f3a18a" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 3 [USB_DM_CONN] of U10 on F.Cu", + "pos": { + "x": 149.4625, + "y": 50.95 + }, + "uuid": "c6f44ecc-974e-4ec6-a638-eb0e1c203f36" + }, + { + "description": "Pad 4 [USB_DM_CONN] of U10 on F.Cu", + "pos": { + "x": 151.7375, + "y": 50.95 + }, + "uuid": "489ee55d-6cc9-4d17-9e5e-24a246b65698" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [USB_DM_CONN] of R32 on F.Cu", + "pos": { + "x": 150.21, + "y": 46.5 + }, + "uuid": "aca47212-a6e9-468e-bda2-2d7998a26d03" + }, + { + "description": "Pad 3 [USB_DM_CONN] of U10 on F.Cu", + "pos": { + "x": 149.4625, + "y": 50.95 + }, + "uuid": "c6f44ecc-974e-4ec6-a638-eb0e1c203f36" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad B7 [USB_DM_CONN] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 43.75 + }, + "uuid": "fb59d4bb-4400-4355-bc93-a0a433ab561b" + }, + { + "description": "Pad A7 [USB_DM_CONN] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 42.75 + }, + "uuid": "a18e0844-3218-4d45-90f5-98153c520315" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad B7 [USB_DM_CONN] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 43.75 + }, + "uuid": "fb59d4bb-4400-4355-bc93-a0a433ab561b" + }, + { + "description": "Pad 1 [USB_DM_CONN] of R32 on F.Cu", + "pos": { + "x": 150.21, + "y": 46.5 + }, + "uuid": "aca47212-a6e9-468e-bda2-2d7998a26d03" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [GATE] of TP5 on F.Cu", + "pos": { + "x": 104.0, + "y": 82.6 + }, + "uuid": "07fa31b3-9527-4c69-a6de-60bf375fa7e9" + }, + { + "description": "Pad 3 [GATE] of Q2 on F.Cu", + "pos": { + "x": 124.9375, + "y": 85.3 + }, + "uuid": "44fdf45d-d59d-4c0a-9c33-cc57c8f6719d" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 3 [GATE] of Q2 on F.Cu", + "pos": { + "x": 124.9375, + "y": 85.3 + }, + "uuid": "44fdf45d-d59d-4c0a-9c33-cc57c8f6719d" + }, + { + "description": "Pad 2 [GATE] of R7 on F.Cu", + "pos": { + "x": 129.51, + "y": 84.0 + }, + "uuid": "a934c794-8ea3-4dbe-8ebb-1d68d2d4759f" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [GATE] of R7 on F.Cu", + "pos": { + "x": 129.51, + "y": 84.0 + }, + "uuid": "a934c794-8ea3-4dbe-8ebb-1d68d2d4759f" + }, + { + "description": "PTH pad 1 [GATE] of Q1", + "pos": { + "x": 130.0, + "y": 82.0 + }, + "uuid": "edab1732-7b0c-445e-98bf-0f0b0af03ff1" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [GATE] of R6 on F.Cu", + "pos": { + "x": 133.5, + "y": 82.51 + }, + "uuid": "6ab074d4-ff54-4297-8296-9cdb75dd8473" + }, + { + "description": "PTH pad 1 [GATE] of Q1", + "pos": { + "x": 130.0, + "y": 82.0 + }, + "uuid": "edab1732-7b0c-445e-98bf-0f0b0af03ff1" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [LOAD_POS] of TP2 on F.Cu", + "pos": { + "x": 106.8, + "y": 80.0 + }, + "uuid": "d4af1a41-ef2e-4196-9b12-7dae5be9183d" + }, + { + "description": "Pad 1 [LOAD_POS] of D1 on F.Cu", + "pos": { + "x": 110.6, + "y": 91.0 + }, + "uuid": "dc2b814c-6b3e-4f51-9938-ea8f525c087e" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [LOAD_POS] of D1 on F.Cu", + "pos": { + "x": 110.6, + "y": 91.0 + }, + "uuid": "dc2b814c-6b3e-4f51-9938-ea8f525c087e" + }, + { + "description": "Track [LOAD_POS] on B.Cu, length 9.8995 mm", + "pos": { + "x": 134.46, + "y": 75.0 + }, + "uuid": "6b37b4c2-02ad-46ae-9ca6-713d30b2504b" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 3 [RELEASE_MID] of Q4 on F.Cu", + "pos": { + "x": 118.9375, + "y": 77.0 + }, + "uuid": "1785c49c-0ced-4a88-a7db-522847908dcb" + }, + { + "description": "Pad 2 [RELEASE_MID] of Q3 on F.Cu", + "pos": { + "x": 118.9625, + "y": 82.45 + }, + "uuid": "7e9e957f-2727-4e5a-b1fe-71fac060ec08" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [BOOST_SW] of L1 on F.Cu", + "pos": { + "x": 146.175, + "y": 95.6 + }, + "uuid": "6e2b8d50-c6b5-4933-85df-2d53de6f6ed1" + }, + { + "description": "Pad 2 [BOOST_SW] of D4 on F.Cu", + "pos": { + "x": 149.5, + "y": 94.0 + }, + "uuid": "37900f6f-b14a-4c49-9157-fe53a478fd87" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 2 [BOOST_SW] of D4 on F.Cu", + "pos": { + "x": 149.5, + "y": 94.0 + }, + "uuid": "37900f6f-b14a-4c49-9157-fe53a478fd87" + }, + { + "description": "Pad 1 [BOOST_SW] of U5 on F.Cu", + "pos": { + "x": 146.1375, + "y": 89.95 + }, + "uuid": "aa3ed466-99a2-41b7-b572-04c26d17c580" + } + ], + "severity": "error", + "type": "unconnected_items" + }, + { + "description": "Missing connection between items", + "items": [ + { + "description": "Pad 1 [CC1] of R29 on F.Cu", + "pos": { + "x": 152.49, + "y": 36.5 + }, + "uuid": "ff8bdaa7-84e3-41ff-9da1-e6d75e50628d" + }, + { + "description": "Pad A5 [CC1] of J8 on F.Cu", + "pos": { + "x": 155.225, + "y": 44.25 + }, + "uuid": "104ca0e0-cefa-4011-8367-294d2c043759" + } + ], + "severity": "error", + "type": "unconnected_items" + } + ], + "violations": [] +}
kicad/precision_candidate.pyadded+35@@ -0,0 +1,35 @@+"""Native saved-file candidate; preserves the live board and existing copper."""+import pcbnew as k,json+from pathlib import Path+p=Path(__file__).resolve().parent+b=k.LoadBoard(str(p/'adom-custom-electronic-load.kicad_pcb'))+moves=json.load(open(p/'precision-switch-moves.json'));mm=k.FromMM;to=k.ToMM+for f in b.GetFootprints():+ if f.GetReference() in moves:+ m=moves[f.GetReference()];f.SetPosition(k.VECTOR2I(mm(m['x']),mm(m['y'])));f.SetOrientationDegrees(m['rotation'])+def box(o):+ a=o.GetBoundingBox();return tuple(to(v) for v in (a.GetLeft(),a.GetTop(),a.GetRight(),a.GetBottom()))+def overlap(a,b,g=.2):return a[0]<b[2]+g and b[0]<a[2]+g and a[1]<b[3]+g and b[1]<a[3]+g+affected=set(moves)|{"R37"}+obstacles=[];texts=[]+for f in b.GetFootprints():+ obstacles.extend(box(o) for o in f.GraphicalItems() if o.GetLayer() in (k.F_CrtYd,k.B_CrtYd,k.F_SilkS))+ obstacles.extend(box(o) for o in f.Pads())+ if f.GetReference() not in affected:texts.append(box(f.Reference()))+for o in b.GetDrawings():+ if o.GetLayer()==k.F_SilkS:obstacles.append(box(o))+changed=[]+for f in b.GetFootprints():+ if f.GetReference() not in affected:continue+ t=f.Reference();t.SetTextAngle(k.EDA_ANGLE(0,k.DEGREES_T))+ x,y=to(f.GetPosition().x),to(f.GetPosition().y)+ points=[(x+i*.25,y+j*.25) for i in range(-24,25) for j in range(-24,25)]+ points.sort(key=lambda q:(q[0]-x)**2+(q[1]-y)**2)+ for xx,yy in points:+ t.SetPosition(k.VECTOR2I(mm(xx),mm(yy)));a=box(t)+ if a[0]<98.3 or a[2]>161.7 or a[1]<30.3 or a[3]>101.7:continue+ if any(overlap(a,c) for c in obstacles+texts):continue+ texts.append(a);changed.append({'ref':f.GetReference(),'text':[xx,yy]});break+ else:raise RuntimeError('No local label position: '+f.GetReference())+k.SaveBoard(str(p/'precision-candidate.kicad_pcb'),b)+print(json.dumps({'changed':changed,'footprints':len(list(b.GetFootprints())),'note':'Preliminary courtyard and native graphics check, not assembled model visibility qualification'}))
tools/make_spec.pyadded+7@@ -0,0 +1,7 @@+import json+from pathlib import Path+P=Path(__file__).resolve().parents[1];d=json.loads((P/'design/netlist.json').read_text())+s={'board':'Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype', 'copperUm':35,'clearance':0.2,'edgeClearance':0.2,'fixedRefs':[c['ref'] for c in d['components'] if 'fixed'in c], 'wideNets':{n:[2.0,1.5,1.2] for n in ['DUT_POS','DUT_FUSED','LOAD_POS','SHUNT_P','GND']}, 'midNets':{'5V_AUX':[0.5,0.4],'V_GATE':[0.3,0.25]},'kelvin':{'U4.10':'RSH1.2','U4.9':'RSH1.3'}, 'chains':[{'refs':r,'direction':'down'} for r in [['R8','R9','R10'],['R18','R19'],['R22','R23'],['R27','R28'],['R35','R36','R37']]], 'loads':{n:{'amps':3,'maxRiseC':10} for n in ['DUT_POS','DUT_FUSED','LOAD_POS','SHUNT_P','GND']}, 'hot':{'Q1':{'watts':25,'tabNet':'LOAD_POS','maxRiseC':15,'note':'25 W target at assumed 40 C ambient and 55 C case trip. External heatsink unresolved; board-only solver is not cooling validation.'},'D1':{'watts':1.65,'tabNet':'LOAD_POS'},'RSH1':{'watts':0.18,'tabNet':'SHUNT_P'}},'hotMaxRiseC':35, 'pours':[{'net':'GND','polygon':[[98.3,30.3],[161.7,30.3],[161.7,101.7],[98.3,101.7]],'layers':['B.Cu'],'priority':0,'connection':'solid','name':'Power return and signal reference'}], 'notPoured':['BOOST_SW','SERVO_FB','SHUNT_P_SENSE','SHUNT_N_SENSE','I_SET','DAC_OUT','SET_DIV'], 'fab':{'rules':'fab','target':'fab'},'sourcing':{'profile':'fab'},'molecule':{'pin':'medium','gridMm':2,'edgeMarginMm':2,'cornerPinsNet':'GND'},'requireEvidence':['calcs','simulation'], 'qualificationNote':'Limits are simultaneous. MOSFET25W plus diode/shunt losses are conservative separate layout screens, not one physical operating point. Heatsink contact, mounted airflow, USB impedance, contact current ratings and prototype tests remain unverified.'}+s['planes']={'GND':'B.Cu'}+s['loads']['5V_AUX']={'amps':0.3,'maxRiseC':10}+(P/'design/spec.json').write_text(json.dumps(s,indent=2))
videos/shotlog.json+15−1@@ -104,6 +104,20 @@ "status": "contact sheet reviewed; top, oblique and bottom views visible; trimmed normal-speed excerpt prepared; final film not approved", "sha256": "0aa66e25052d53631c6a677536a8446e88f258bfe1f6b1673ef2466f633141ff", "note": "Review of generated checkpoint, not footage of original pad insertion. Unrouted board; no cooling assembly."+ },+ {+ "id": "ground-pour-14",+ "file": "../aiflow/run/window-204360-20261008-141541.mp4",+ "topic": "Native bottom GND pour creation and display",+ "status": "captured; final edit review pending",+ "note": "Contact sheet reviewed; raw contains long planning waits. Select copper change only; automatic action cut is not approved."+ },+ {+ "id": "sense-routes-15",+ "file": "../aiflow/run/window-597540-20261008-144312.mp4",+ "topic": "Four native sense-route commits",+ "status": "captured; final edit review pending",+ "note": "Both Kelvin paths plus bus-voltage and DUT divider branches. Native saved-board DRC zero violations, 202 opens. Contact sheet reviewed; close-up edit review pending." } ], "failed_captures": [@@ -114,4 +128,4 @@ "status": "not a usable captured clip" } ]-}+}