project
Adom Custom Electronic Load
Public Made by Adomby adom
Two-layer digitally controlled electronic-load prototype. Compact R11 is under active electrical, cooling and probe-access review; not a manufacturing release.
← Commit history
Record released AIFlow 0.1.86 pour verification and complete cooling sensitivity evidence
8 files changed
+14522−2
aiflow/run/verify-pours.json+58checkpoints/package-cooling-v85/fields-1000k-0p2/fields.json+4809checkpoints/package-cooling-v85/fields-100k-0p2/fields.json+4809checkpoints/package-cooling-v85/fields-10k-0p2/fields.json+4809design/aiflow-0.1.86-release.json+33docs/completion-plan.md+1−1docs/pour-plan-reconciliation.md+2docs/status.md+1−1aiflow/run/verify-pours.jsonadded+58@@ -0,0 +1,58 @@+{+ "boardSha256": "1681eb90e49f4f229afe89bb75ff1738b7503907a52cd174e8b3d64b120082f4",+ "failed": [],+ "groups": [+ {+ "boardZoneIndex": 0,+ "name": "Top return and shield",+ "ok": true+ },+ {+ "boardZoneIndex": 2,+ "name": "D1 relocated heat spread front",+ "ok": true+ },+ {+ "boardZoneIndex": 1,+ "name": "Shunt positive spread front",+ "ok": true+ },+ {+ "boardZoneIndex": 5,+ "name": "Shunt positive spread back",+ "ok": true+ },+ {+ "boardZoneIndex": 6,+ "name": "Power return and signal reference",+ "ok": true+ },+ {+ "boardZoneIndex": 7,+ "name": "D1 relocated heat spread back",+ "ok": true+ },+ {+ "boardZoneIndex": 8,+ "name": "Q1 source to shunt current spread back",+ "ok": true+ },+ {+ "boardZoneIndex": 4,+ "name": "Kelvin sense pad keepout SHUNT_P_SENSE (U4.10)",+ "ok": true+ },+ {+ "boardZoneIndex": 3,+ "name": "Kelvin sense pad keepout SHUNT_N_SENSE (U4.9)",+ "ok": true+ }+ ],+ "mode": "verified-existing",+ "ownershipGranted": false,+ "pass": true,+ "plan": "/home/adom/project/adom-custom-electronic-load/design/pour-plan-v85.json",+ "planSha256": "721f03b57b4b9ae68f0de0175e4e1a485a49fa80423e7e921d130a7462dbccf9",+ "scope": "saved filled polygons and planned zone geometry/settings; native DRC, measured copper and electrical/thermal checks remain separate",+ "specSha256": "e812fff27c10eca19861a8c749ab16822648fe4759e211b0d253adfed1f82dca"+}
checkpoints/package-cooling-v85/fields-1000k-0p2/fields.jsonadded+4809@@ -0,0 +1,4809 @@+{+ "barrelCoupling": {+ "drillVoidsRemoved": true,+ "model": "distributed-plated-wall",+ "platingUm": 25,+ "quadrature": "uniform-perimeter-32-samples-per-cell-minimum-128"+ },+ "board": {+ "cellMm": 0.2,+ "cols": 320,+ "copperUm": 35.0,+ "copperUmByLayer": {+ "B.Cu": 35.0,+ "F.Cu": 35.0+ },+ "description": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype",+ "dielectricMm": [+ 1.53+ ],+ "heightMm": 72.0,+ "layers": [+ "F.Cu",+ "B.Cu"+ ],+ "name": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype",+ "rows": 360,+ "stackupSource": "explicit-spec",+ "thicknessMm": 1.6,+ "widthMm": 64.0,+ "x0": 98.0,+ "y0": 30.0+ },+ "chips": [+ {+ "airW": 0.004,+ "dielW": 0.001,+ "otherViaW": 0.0,+ "otherVias": 0,+ "planeW": 0.017,+ "platedPadW": 0.017,+ "platedPads": 3,+ "reference": "Q1",+ "riseC": 37.97124342075808,+ "riseMovingC": 13.443144424235147,+ "tabNet": "LOAD_POS",+ "viaW": 0.0,+ "vias": 0,+ "viasWanted": 0,+ "watts": 5.5,+ "x": 127.46,+ "y": 82.0+ },+ {+ "airW": 0.007,+ "dielW": 0.025,+ "otherViaW": 0.0,+ "otherVias": 0,+ "planeW": 0.368,+ "platedPadW": 0.0,+ "platedPads": 0,+ "reference": "D1",+ "riseC": 31.9,+ "riseMovingC": 23.5,+ "tabNet": "LOAD_POS",+ "viaW": 0.118,+ "vias": 9,+ "viasWanted": 0,+ "watts": 0.5133333333333333,+ "x": 115.12,+ "y": 91.0+ },+ {+ "airW": 0.003,+ "dielW": 0.001,+ "otherViaW": 0.002,+ "otherVias": 1,+ "planeW": 0.022,+ "platedPadW": 0.0,+ "platedPads": 0,+ "reference": "RSH1",+ "riseC": 13.1,+ "riseMovingC": 6.6,+ "tabNet": "SHUNT_P",+ "viaW": 0.007,+ "vias": 3,+ "viasWanted": 0,+ "watts": 0.030025925925925928,+ "x": 136.625,+ "y": 85.7+ }+ ],+ "dcMaxIterations": 60000,+ "heat": {+ "budgetC": 35.0,+ "jouleW": 0.088,+ "movingAirWPerM2K": 25.0,+ "peakRiseC": 31.856258392333984,+ "peakRiseMovingC": 23.484159469604492,+ "stillAirWPerM2K": 10.0,+ "tabW": 6.04335925925926+ },+ "heatsinks": [],+ "inputIdentity": {+ "algorithm": "sha256",+ "board": "1681eb90e49f4f229afe89bb75ff1738b7503907a52cd174e8b3d64b120082f4",+ "solverVersion": "0.6.2",+ "spec": "ea58860efa051306de909859ee92e80c6e891b1e1621cb477f7a5404f4e80849"+ },+ "issues": [+ {+ "at": [+ 127.46,+ 82.0+ ],+ "fix": "Moving air brings it in; in still air it needs more copper under the tab, more vias, or a heatsink.",+ "kind": "tab-rise",+ "layer": "F.Cu",+ "net": "LOAD_POS",+ "reference": "Q1",+ "severity": "medium",+ "what": "Q1: +38 °C at its thermal screening node in still air (+13 °C in moving air) against a 35 °C budget"+ }+ ],+ "log": [+ "5V_AUX: 0.3 A, 2 layer(s), 745 iterations, residual 7.9e-8",+ "DUT_FUSED: 3 A, 2 layer(s), 141 iterations, residual 7.3e-8",+ "DUT_POS: 3.000220385674931 A, 2 layer(s), 646 iterations, residual 9.8e-8",+ "GND: 3 A, 2 layer(s), 6872 iterations, residual 9.9e-8",+ "LOAD_POS: 3.0000289156626505 A, 2 layer(s), 1205 iterations, residual 9.8e-8",+ "SHUNT_P: 3 A, 2 layer(s), 269 iterations, residual 9.9e-8",+ "heat, still air: 1815 iterations, residual 9.9e-8",+ "heat, moving air: 1518 iterations"+ ],+ "method": "Copper fraction per cell from the board's filled polygons, tracks, pads and vias; DC conduction per loaded net between its terminals (σ 5.8e4 S/mm × thickness); heat: actual copper layers coupled through the dielectric and every via and plated-pad barrel, copper 0.40 W/mm·K, FR4 0.3/0.6 W/m·K, 10 (still) or 25 (moving) W/m²K to the air on both faces; one steady-state solve each. Optional rectangular heatsinks use a 3D finite-volume conducting block with specified conductivity, contact resistance and air loss on exposed faces. Optional packageCooling routes a hot part through explicit junction, case and sink nodes, with declared physical-pad thermal links. Its source power is injected once, at the junction. Package chip rise is the maximum of board terminal region, case and junction, so existing thermal limits cannot hide a hot external node. Supplied sink resistances are conditions, not an airflow calculation. Copper thickness may differ by layer; Joule heat is deposited on its source layer. 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Wakefield 680-125220 nominal still 45 C at 7.5 W and forced 1.5 K/W at 400 LFM. Installed fan flow and interface pressure unverified. Each case-to-pad link is an assumed 1000 K/W for sensitivity, not measured package data. 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"2",+ "ref": "R29",+ "x": 153.51,+ "y": 36.5+ },+ {+ "net": "GND",+ "pad": "5",+ "ref": "J11",+ "x": 155.0,+ "y": 64.08+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "Q2",+ "x": 122.7625,+ "y": 86.25+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "C11",+ "x": 136.8,+ "y": 42.225+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "R6",+ "x": 133.5,+ "y": 81.49+ },+ {+ "net": "GND",+ "pad": "1",+ "ref": "J7",+ "x": 144.0,+ "y": 100.0+ },+ {+ "net": "GND",+ "pad": "A1",+ "ref": "J8",+ "x": 155.225,+ "y": 46.2+ },+ {+ "net": "GND",+ "pad": "A12",+ "ref": "J8",+ "x": 155.225,+ "y": 39.8+ },+ {+ "net": "GND",+ "pad": "B1",+ "ref": "J8",+ "x": 155.225,+ "y": 39.8+ },+ {+ "net": "GND",+ "pad": "B12",+ "ref": "J8",+ "x": 155.225,+ "y": 46.2+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 155.8,+ "y": 47.32+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 159.98,+ "y": 47.32+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 155.8,+ "y": 38.68+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": 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Outer-layer equal-width microstrip only; sampled reference coverage and parallel partner gaps. No solder mask, pads, packages, loss, dispersion, crosstalk, S-parameters or eye diagrams.",+ "sampleMm": 0.1,+ "sources": [+ "https://www.ti.com/lit/an/slva531a/slva531a.pdf",+ "https://www.ti.com/seclit/eb/slyw038c/slyw038c.pdf"+ ]+ },+ "source": {+ "board": "/home/adom/project/adom-custom-electronic-load/kicad/adom-custom-electronic-load.kicad_pcb",+ "spec": "checkpoints/package-cooling-v85/spec-1000k.json"+ },+ "terminalAssignments": {+ "5V_AUX": {+ "mode": "heuristic",+ "pins": null+ },+ "DUT_FUSED": {+ "mode": "explicit",+ "pins": [+ {+ "amps": 3.0,+ "pad": "2",+ "reference": "F1"+ },+ {+ "amps": -1.5,+ "at": [+ 111.138,+ 90.08+ ],+ "pad": "2",+ "reference": "D1"+ },+ {+ "amps": -1.5,+ "at": [+ 111.138,+ 91.92+ ],+ "pad": "2",+ "reference": "D1"+ }+ ]+ },+ "DUT_POS": {+ "mode": "explicit",+ "pins": [+ {+ "amps": 3.000220385674931,+ "pad": "1",+ "reference": "J1"+ },+ {+ "amps": -3.0,+ "pad": "1",+ "reference": "F1"+ },+ {+ "amps": -0.00022038567493112948,+ "pad": "1",+ 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"q-FAN_TACH-F_Cu.png",+ "q-FAULT_CLEAR-F_Cu.png",+ "q-GATE-F_Cu.png",+ "q-GND-F_Cu.png",+ "q-HW_OK-F_Cu.png",+ "q-I2C_SCL-F_Cu.png",+ "q-I2C_SDA-F_Cu.png",+ "q-I_HARD_LIMIT-F_Cu.png",+ "q-I_SET-F_Cu.png",+ "q-LATCH_Q-F_Cu.png",+ "q-LOAD_POS-F_Cu.png",+ "q-MCU_ENABLE-F_Cu.png",+ "q-NRST-F_Cu.png",+ "q-SHUNT_N_SENSE-F_Cu.png",+ "q-SHUNT_P-F_Cu.png",+ "q-SHUNT_P_SENSE-F_Cu.png",+ "q-SWCLK-F_Cu.png",+ "q-SWDIO-F_Cu.png",+ "q-TEMP_HOT_LIMIT-F_Cu.png",+ "q-TEMP_OPEN_LIMIT-F_Cu.png",+ "q-TEMP_SENSE-F_Cu.png",+ "q-UART_RX-F_Cu.png",+ "q-UART_TX-F_Cu.png",+ "q-USB_DM_CONN-F_Cu.png",+ "q-USB_VBUS-F_Cu.png",+ "q-VREF_2V5-F_Cu.png",+ "q-V_GATE-F_Cu.png",+ "q-WDI-F_Cu.png",+ "J-5V_AUX-F_Cu.png",+ "J-DUT_FUSED-F_Cu.png",+ "J-DUT_POS-F_Cu.png",+ "J-GND-F_Cu.png",+ "J-LOAD_POS-F_Cu.png",+ "J-SHUNT_P-F_Cu.png",+ "copper-B_Cu.png",+ "J-B_Cu.png",+ "q-B_Cu.png",+ "T-B_Cu.png",+ "Tm-B_Cu.png",+ "q-3V3-B_Cu.png",+ "q-5V_AUX-B_Cu.png",+ "q-ALERT-B_Cu.png",+ "q-ARM_CLK-B_Cu.png",+ "q-BOOST_SW-B_Cu.png",+ 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checkpoints/package-cooling-v85/fields-100k-0p2/fields.jsonadded+4809@@ -0,0 +1,4809 @@+{+ "barrelCoupling": {+ "drillVoidsRemoved": true,+ "model": "distributed-plated-wall",+ "platingUm": 25,+ "quadrature": "uniform-perimeter-32-samples-per-cell-minimum-128"+ },+ "board": {+ "cellMm": 0.2,+ "cols": 320,+ "copperUm": 35.0,+ "copperUmByLayer": {+ "B.Cu": 35.0,+ "F.Cu": 35.0+ },+ "description": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype",+ "dielectricMm": [+ 1.53+ ],+ "heightMm": 72.0,+ "layers": [+ "F.Cu",+ "B.Cu"+ ],+ "name": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype",+ "rows": 360,+ "stackupSource": "explicit-spec",+ "thicknessMm": 1.6,+ "widthMm": 64.0,+ "x0": 98.0,+ "y0": 30.0+ },+ "chips": [+ {+ "airW": 0.004,+ "dielW": 0.002,+ "otherViaW": 0.0,+ "otherVias": 0,+ "planeW": 0.036,+ "platedPadW": 0.03,+ "platedPads": 3,+ "reference": "Q1",+ "riseC": 37.76835778441313,+ "riseMovingC": 13.427975596586695,+ "tabNet": "LOAD_POS",+ "viaW": 0.0,+ "vias": 0,+ "viasWanted": 0,+ "watts": 5.5,+ "x": 127.46,+ "y": 82.0+ },+ {+ "airW": 0.007,+ "dielW": 0.025,+ "otherViaW": 0.0,+ "otherVias": 0,+ "planeW": 0.368,+ "platedPadW": 0.0,+ "platedPads": 0,+ "reference": "D1",+ "riseC": 32.4,+ "riseMovingC": 23.5,+ "tabNet": "LOAD_POS",+ "viaW": 0.118,+ "vias": 9,+ "viasWanted": 0,+ "watts": 0.5133333333333333,+ "x": 115.12,+ "y": 91.0+ },+ {+ "airW": 0.004,+ "dielW": 0.0,+ "otherViaW": 0.002,+ "otherVias": 1,+ "planeW": 0.023,+ "platedPadW": 0.0,+ "platedPads": 0,+ "reference": "RSH1",+ "riseC": 13.8,+ "riseMovingC": 6.7,+ "tabNet": "SHUNT_P",+ "viaW": 0.006,+ "vias": 3,+ "viasWanted": 0,+ "watts": 0.030025925925925928,+ "x": 136.625,+ "y": 85.7+ }+ ],+ "dcMaxIterations": 60000,+ "heat": {+ "budgetC": 35.0,+ "jouleW": 0.088,+ "movingAirWPerM2K": 25.0,+ "peakRiseC": 33.28694534301758,+ "peakRiseMovingC": 23.546512603759766,+ "stillAirWPerM2K": 10.0,+ "tabW": 6.04335925925926+ },+ "heatsinks": [],+ "inputIdentity": {+ "algorithm": "sha256",+ "board": "1681eb90e49f4f229afe89bb75ff1738b7503907a52cd174e8b3d64b120082f4",+ "solverVersion": "0.6.2",+ "spec": "7b26dc41ffcea7a0e14663212ccd7ac1065aca8939451af01c3001604fdbf0f6"+ },+ "issues": [+ {+ "at": [+ 127.46,+ 82.0+ ],+ "fix": "Moving air brings it in; in still air it needs more copper under the tab, more vias, or a heatsink.",+ "kind": "tab-rise",+ "layer": "F.Cu",+ "net": "LOAD_POS",+ "reference": "Q1",+ "severity": "medium",+ "what": "Q1: +38 °C at its thermal screening node in still air (+13 °C in moving air) against a 35 °C budget"+ }+ ],+ "log": [+ "5V_AUX: 0.3 A, 2 layer(s), 745 iterations, residual 7.9e-8",+ "DUT_FUSED: 3 A, 2 layer(s), 141 iterations, residual 7.3e-8",+ "DUT_POS: 3.000220385674931 A, 2 layer(s), 646 iterations, residual 9.8e-8",+ "GND: 3 A, 2 layer(s), 6872 iterations, residual 9.9e-8",+ "LOAD_POS: 3.0000289156626505 A, 2 layer(s), 1205 iterations, residual 9.8e-8",+ "SHUNT_P: 3 A, 2 layer(s), 269 iterations, residual 9.9e-8",+ "heat, still air: 1857 iterations, residual 9.9e-8",+ "heat, moving air: 1518 iterations"+ ],+ "method": "Copper fraction per cell from the board's filled polygons, tracks, pads and vias; DC conduction per loaded net between its terminals (σ 5.8e4 S/mm × thickness); heat: actual copper layers coupled through the dielectric and every via and plated-pad barrel, copper 0.40 W/mm·K, FR4 0.3/0.6 W/m·K, 10 (still) or 25 (moving) W/m²K to the air on both faces; one steady-state solve each. 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Wakefield 680-125220 nominal still 45 C at 7.5 W and forced 1.5 K/W at 400 LFM. Installed fan flow and interface pressure unverified. Each case-to-pad link is an assumed 100 K/W for sensitivity, not measured package data. 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38.68+ },+ {+ "net": "5V_AUX",+ "pad": "1",+ "ref": "C7",+ "x": 151.5,+ "y": 90.275+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "C7",+ "x": 151.5,+ "y": 88.725+ },+ {+ "net": "5V_AUX",+ "pad": "1",+ "ref": "L1",+ "x": 141.825,+ "y": 95.6+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "C8",+ "x": 151.0,+ "y": 66.225+ },+ {+ "net": "DUT_POS",+ "pad": "1",+ "ref": "J1",+ "x": 108.0,+ "y": 100.0+ }+ ],+ "peakJDefinition": {+ "displayPercentile": 0.995,+ "minimumCopperFraction": 0.25,+ "rounded": false,+ "statistic": "unclipped-cell-maximum"+ },+ "pourNets": [+ {+ "copperMm2": 5110.1,+ "net": "GND"+ },+ {+ "copperMm2": 530.9,+ "net": "LOAD_POS"+ },+ {+ "copperMm2": 86.8,+ "net": "3V3"+ },+ {+ "copperMm2": 70.5,+ "net": "DUT_POS"+ },+ {+ "copperMm2": 63.4,+ "net": "5V_AUX"+ },+ {+ "copperMm2": 62.2,+ "net": "V_GATE"+ },+ {+ "copperMm2": 55.2,+ "net": "SHUNT_N_SENSE"+ },+ {+ "copperMm2": 50.5,+ "net": "SHUNT_P"+ },+ {+ "copperMm2": 47.7,+ "net": "LATCH_Q"+ },+ {+ "copperMm2": 42.5,+ "net": 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Outer-layer equal-width microstrip only; sampled reference coverage and parallel partner gaps. No solder mask, pads, packages, loss, dispersion, crosstalk, S-parameters or eye diagrams.",+ "sampleMm": 0.1,+ "sources": [+ "https://www.ti.com/lit/an/slva531a/slva531a.pdf",+ "https://www.ti.com/seclit/eb/slyw038c/slyw038c.pdf"+ ]+ },+ "source": {+ "board": "/home/adom/project/adom-custom-electronic-load/kicad/adom-custom-electronic-load.kicad_pcb",+ "spec": "checkpoints/package-cooling-v85/spec-100k.json"+ },+ "terminalAssignments": {+ "5V_AUX": {+ "mode": "heuristic",+ "pins": null+ },+ "DUT_FUSED": {+ "mode": "explicit",+ "pins": [+ {+ "amps": 3.0,+ "pad": "2",+ "reference": "F1"+ },+ {+ "amps": -1.5,+ "at": [+ 111.138,+ 90.08+ ],+ "pad": "2",+ "reference": "D1"+ },+ {+ "amps": -1.5,+ "at": [+ 111.138,+ 91.92+ ],+ "pad": "2",+ "reference": "D1"+ }+ ]+ },+ "DUT_POS": {+ "mode": "explicit",+ "pins": [+ {+ "amps": 3.000220385674931,+ "pad": "1",+ "reference": "J1"+ },+ {+ "amps": -3.0,+ "pad": "1",+ "reference": "F1"+ },+ {+ "amps": -0.00022038567493112948,+ "pad": "1",+ 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"q-FAN_TACH-F_Cu.png",+ "q-FAULT_CLEAR-F_Cu.png",+ "q-GATE-F_Cu.png",+ "q-GND-F_Cu.png",+ "q-HW_OK-F_Cu.png",+ "q-I2C_SCL-F_Cu.png",+ "q-I2C_SDA-F_Cu.png",+ "q-I_HARD_LIMIT-F_Cu.png",+ "q-I_SET-F_Cu.png",+ "q-LATCH_Q-F_Cu.png",+ "q-LOAD_POS-F_Cu.png",+ "q-MCU_ENABLE-F_Cu.png",+ "q-NRST-F_Cu.png",+ "q-SHUNT_N_SENSE-F_Cu.png",+ "q-SHUNT_P-F_Cu.png",+ "q-SHUNT_P_SENSE-F_Cu.png",+ "q-SWCLK-F_Cu.png",+ "q-SWDIO-F_Cu.png",+ "q-TEMP_HOT_LIMIT-F_Cu.png",+ "q-TEMP_OPEN_LIMIT-F_Cu.png",+ "q-TEMP_SENSE-F_Cu.png",+ "q-UART_RX-F_Cu.png",+ "q-UART_TX-F_Cu.png",+ "q-USB_DM_CONN-F_Cu.png",+ "q-USB_VBUS-F_Cu.png",+ "q-VREF_2V5-F_Cu.png",+ "q-V_GATE-F_Cu.png",+ "q-WDI-F_Cu.png",+ "J-5V_AUX-F_Cu.png",+ "J-DUT_FUSED-F_Cu.png",+ "J-DUT_POS-F_Cu.png",+ "J-GND-F_Cu.png",+ "J-LOAD_POS-F_Cu.png",+ "J-SHUNT_P-F_Cu.png",+ "copper-B_Cu.png",+ "J-B_Cu.png",+ "q-B_Cu.png",+ "T-B_Cu.png",+ "Tm-B_Cu.png",+ "q-3V3-B_Cu.png",+ "q-5V_AUX-B_Cu.png",+ "q-ALERT-B_Cu.png",+ "q-ARM_CLK-B_Cu.png",+ "q-BOOST_SW-B_Cu.png",+ 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checkpoints/package-cooling-v85/fields-10k-0p2/fields.jsonadded+4809@@ -0,0 +1,4809 @@+{+ "barrelCoupling": {+ "drillVoidsRemoved": true,+ "model": "distributed-plated-wall",+ "platingUm": 25,+ "quadrature": "uniform-perimeter-32-samples-per-cell-minimum-128"+ },+ "board": {+ "cellMm": 0.2,+ "cols": 320,+ "copperUm": 35.0,+ "copperUmByLayer": {+ "B.Cu": 35.0,+ "F.Cu": 35.0+ },+ "description": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype",+ "dielectricMm": [+ 1.53+ ],+ "heightMm": 72.0,+ "layers": [+ "F.Cu",+ "B.Cu"+ ],+ "name": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype",+ "rows": 360,+ "stackupSource": "explicit-spec",+ "thicknessMm": 1.6,+ "widthMm": 64.0,+ "x0": 98.0,+ "y0": 30.0+ },+ "chips": [+ {+ "airW": 0.004,+ "dielW": 0.002,+ "otherViaW": 0.0,+ "otherVias": 0,+ "planeW": 0.039,+ "platedPadW": 0.033,+ "platedPads": 3,+ "reference": "Q1",+ "riseC": 37.72735566244202,+ "riseMovingC": 13.424830038501401,+ "tabNet": "LOAD_POS",+ "viaW": 0.0,+ "vias": 0,+ "viasWanted": 0,+ "watts": 5.5,+ "x": 127.46,+ "y": 82.0+ },+ {+ "airW": 0.007,+ "dielW": 0.025,+ "otherViaW": 0.0,+ "otherVias": 0,+ "planeW": 0.368,+ "platedPadW": 0.0,+ "platedPads": 0,+ "reference": "D1",+ "riseC": 32.5,+ "riseMovingC": 23.6,+ "tabNet": "LOAD_POS",+ "viaW": 0.118,+ "vias": 9,+ "viasWanted": 0,+ "watts": 0.5133333333333333,+ "x": 115.12,+ "y": 91.0+ },+ {+ "airW": 0.004,+ "dielW": 0.0,+ "otherViaW": 0.001,+ "otherVias": 1,+ "planeW": 0.023,+ "platedPadW": 0.0,+ "platedPads": 0,+ "reference": "RSH1",+ "riseC": 14.0,+ "riseMovingC": 6.7,+ "tabNet": "SHUNT_P",+ "viaW": 0.006,+ "vias": 3,+ "viasWanted": 0,+ "watts": 0.030025925925925928,+ "x": 136.625,+ "y": 85.7+ }+ ],+ "dcMaxIterations": 60000,+ "heat": {+ "budgetC": 35.0,+ "jouleW": 0.088,+ "movingAirWPerM2K": 25.0,+ "peakRiseC": 35.18037414550781,+ "peakRiseMovingC": 23.559423446655273,+ "stillAirWPerM2K": 10.0,+ "tabW": 6.04335925925926+ },+ "heatsinks": [],+ "inputIdentity": {+ "algorithm": "sha256",+ "board": "1681eb90e49f4f229afe89bb75ff1738b7503907a52cd174e8b3d64b120082f4",+ "solverVersion": "0.6.2",+ "spec": "be6488eb31505d0300a5ac28849c6f65bbde68fb560cd1606c6bd350246a8435"+ },+ "issues": [+ {+ "at": [+ 127.46,+ 82.0+ ],+ "fix": "Moving air brings it in; in still air it needs more copper under the tab, more vias, or a heatsink.",+ "kind": "tab-rise",+ "layer": "F.Cu",+ "net": "LOAD_POS",+ "reference": "Q1",+ "severity": "medium",+ "what": "Q1: +38 °C at its thermal screening node in still air (+13 °C in moving air) against a 35 °C budget"+ }+ ],+ "log": [+ "5V_AUX: 0.3 A, 2 layer(s), 745 iterations, residual 7.9e-8",+ "DUT_FUSED: 3 A, 2 layer(s), 141 iterations, residual 7.3e-8",+ "DUT_POS: 3.000220385674931 A, 2 layer(s), 646 iterations, residual 9.8e-8",+ "GND: 3 A, 2 layer(s), 6872 iterations, residual 9.9e-8",+ "LOAD_POS: 3.0000289156626505 A, 2 layer(s), 1205 iterations, residual 9.8e-8",+ "SHUNT_P: 3 A, 2 layer(s), 269 iterations, residual 9.9e-8",+ "heat, still air: 1858 iterations, residual 1.0e-7",+ "heat, moving air: 1519 iterations"+ ],+ "method": "Copper fraction per cell from the board's filled polygons, tracks, pads and vias; DC conduction per loaded net between its terminals (σ 5.8e4 S/mm × thickness); heat: actual copper layers coupled through the dielectric and every via and plated-pad barrel, copper 0.40 W/mm·K, FR4 0.3/0.6 W/m·K, 10 (still) or 25 (moving) W/m²K to the air on both faces; one steady-state solve each. 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Wakefield 680-125220 nominal still 45 C at 7.5 W and forced 1.5 K/W at 400 LFM. Installed fan flow and interface pressure unverified. Each case-to-pad link is an assumed 10 K/W for sensitivity, not measured package data. 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"2",+ "ref": "R29",+ "x": 153.51,+ "y": 36.5+ },+ {+ "net": "GND",+ "pad": "5",+ "ref": "J11",+ "x": 155.0,+ "y": 64.08+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "Q2",+ "x": 122.7625,+ "y": 86.25+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "C11",+ "x": 136.8,+ "y": 42.225+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "R6",+ "x": 133.5,+ "y": 81.49+ },+ {+ "net": "GND",+ "pad": "1",+ "ref": "J7",+ "x": 144.0,+ "y": 100.0+ },+ {+ "net": "GND",+ "pad": "A1",+ "ref": "J8",+ "x": 155.225,+ "y": 46.2+ },+ {+ "net": "GND",+ "pad": "A12",+ "ref": "J8",+ "x": 155.225,+ "y": 39.8+ },+ {+ "net": "GND",+ "pad": "B1",+ "ref": "J8",+ "x": 155.225,+ "y": 39.8+ },+ {+ "net": "GND",+ "pad": "B12",+ "ref": "J8",+ "x": 155.225,+ "y": 46.2+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 155.8,+ "y": 47.32+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 159.98,+ "y": 47.32+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 155.8,+ "y": 38.68+ },+ {+ "net": "GND",+ "pad": "SH",+ "ref": "J8",+ "x": 159.98,+ "y": 38.68+ },+ {+ "net": "5V_AUX",+ "pad": "1",+ "ref": "C7",+ "x": 151.5,+ "y": 90.275+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "C7",+ "x": 151.5,+ "y": 88.725+ },+ {+ "net": "5V_AUX",+ "pad": "1",+ "ref": "L1",+ "x": 141.825,+ "y": 95.6+ },+ {+ "net": "GND",+ "pad": "2",+ "ref": "C8",+ "x": 151.0,+ "y": 66.225+ },+ {+ "net": "DUT_POS",+ "pad": "1",+ "ref": "J1",+ "x": 108.0,+ "y": 100.0+ }+ ],+ "peakJDefinition": {+ "displayPercentile": 0.995,+ "minimumCopperFraction": 0.25,+ "rounded": false,+ "statistic": "unclipped-cell-maximum"+ },+ "pourNets": [+ {+ "copperMm2": 5110.1,+ "net": "GND"+ },+ {+ "copperMm2": 530.9,+ "net": "LOAD_POS"+ },+ {+ "copperMm2": 86.8,+ "net": "3V3"+ },+ {+ "copperMm2": 70.5,+ "net": "DUT_POS"+ },+ {+ "copperMm2": 63.4,+ "net": "5V_AUX"+ },+ {+ "copperMm2": 62.2,+ "net": "V_GATE"+ },+ {+ "copperMm2": 55.2,+ "net": "SHUNT_N_SENSE"+ },+ {+ "copperMm2": 50.5,+ "net": "SHUNT_P"+ },+ {+ "copperMm2": 47.7,+ "net": "LATCH_Q"+ },+ {+ "copperMm2": 42.5,+ "net": "FAN_TACH"+ },+ {+ "copperMm2": 38.1,+ "net": "CLAMP_BASE"+ },+ {+ "copperMm2": 36.8,+ "net": "GATE"+ },+ {+ "copperMm2": 36.4,+ "net": "HW_OK"+ },+ {+ "copperMm2": 35.8,+ "net": "SHUNT_P_SENSE"+ },+ {+ "copperMm2": 33.9,+ "net": "MCU_ENABLE"+ },+ {+ "copperMm2": 26.7,+ "net": "TEMP_SENSE"+ },+ {+ "copperMm2": 23.7,+ "net": "DUT_ADC"+ },+ {+ "copperMm2": 21.1,+ "net": "I2C_SCL"+ },+ {+ "copperMm2": 19.5,+ "net": "I2C_SDA"+ },+ {+ "copperMm2": 17.9,+ "net": "DUT_FUSED"+ },+ {+ "copperMm2": 14.5,+ "net": "I_SET"+ },+ {+ "copperMm2": 14.1,+ "net": "BOOST_SW"+ },+ {+ "copperMm2": 13.8,+ "net": "TEMP_OPEN_LIMIT"+ },+ {+ "copperMm2": 13.2,+ "net": "UART_TX"+ },+ {+ "copperMm2": 12.7,+ "net": "UART_RX"+ },+ {+ "copperMm2": 12.1,+ "net": "ALERT"+ },+ {+ "copperMm2": 11.9,+ "net": "ARM_CLK"+ },+ {+ "copperMm2": 11.1,+ "net": "USB_VBUS"+ },+ {+ "copperMm2": 10.6,+ "net": "FAULT_CLEAR"+ },+ {+ "copperMm2": 9.5,+ "net": "VREF_2V5"+ },+ {+ "copperMm2": 9.5,+ "net": 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Outer-layer equal-width microstrip only; sampled reference coverage and parallel partner gaps. No solder mask, pads, packages, loss, dispersion, crosstalk, S-parameters or eye diagrams.",+ "sampleMm": 0.1,+ "sources": [+ "https://www.ti.com/lit/an/slva531a/slva531a.pdf",+ "https://www.ti.com/seclit/eb/slyw038c/slyw038c.pdf"+ ]+ },+ "source": {+ "board": "/home/adom/project/adom-custom-electronic-load/kicad/adom-custom-electronic-load.kicad_pcb",+ "spec": "checkpoints/package-cooling-v85/spec-10k.json"+ },+ "terminalAssignments": {+ "5V_AUX": {+ "mode": "heuristic",+ "pins": null+ },+ "DUT_FUSED": {+ "mode": "explicit",+ "pins": [+ {+ "amps": 3.0,+ "pad": "2",+ "reference": "F1"+ },+ {+ "amps": -1.5,+ "at": [+ 111.138,+ 90.08+ ],+ "pad": "2",+ "reference": "D1"+ },+ {+ "amps": -1.5,+ "at": [+ 111.138,+ 91.92+ ],+ "pad": "2",+ "reference": "D1"+ }+ ]+ },+ "DUT_POS": {+ "mode": "explicit",+ "pins": [+ {+ "amps": 3.000220385674931,+ "pad": "1",+ "reference": "J1"+ },+ {+ "amps": -3.0,+ "pad": "1",+ "reference": "F1"+ },+ {+ "amps": -0.00022038567493112948,+ "pad": "1",+ "reference": 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"q-FAULT_CLEAR-F_Cu.png",+ "q-GATE-F_Cu.png",+ "q-GND-F_Cu.png",+ "q-HW_OK-F_Cu.png",+ "q-I2C_SCL-F_Cu.png",+ "q-I2C_SDA-F_Cu.png",+ "q-I_HARD_LIMIT-F_Cu.png",+ "q-I_SET-F_Cu.png",+ "q-LATCH_Q-F_Cu.png",+ "q-LOAD_POS-F_Cu.png",+ "q-MCU_ENABLE-F_Cu.png",+ "q-NRST-F_Cu.png",+ "q-SHUNT_N_SENSE-F_Cu.png",+ "q-SHUNT_P-F_Cu.png",+ "q-SHUNT_P_SENSE-F_Cu.png",+ "q-SWCLK-F_Cu.png",+ "q-SWDIO-F_Cu.png",+ "q-TEMP_HOT_LIMIT-F_Cu.png",+ "q-TEMP_OPEN_LIMIT-F_Cu.png",+ "q-TEMP_SENSE-F_Cu.png",+ "q-UART_RX-F_Cu.png",+ "q-UART_TX-F_Cu.png",+ "q-USB_DM_CONN-F_Cu.png",+ "q-USB_VBUS-F_Cu.png",+ "q-VREF_2V5-F_Cu.png",+ "q-V_GATE-F_Cu.png",+ "q-WDI-F_Cu.png",+ "J-5V_AUX-F_Cu.png",+ "J-DUT_FUSED-F_Cu.png",+ "J-DUT_POS-F_Cu.png",+ "J-GND-F_Cu.png",+ "J-LOAD_POS-F_Cu.png",+ "J-SHUNT_P-F_Cu.png",+ "copper-B_Cu.png",+ "J-B_Cu.png",+ "q-B_Cu.png",+ "T-B_Cu.png",+ "Tm-B_Cu.png",+ "q-3V3-B_Cu.png",+ "q-5V_AUX-B_Cu.png",+ "q-ALERT-B_Cu.png",+ "q-ARM_CLK-B_Cu.png",+ "q-BOOST_SW-B_Cu.png",+ "q-CLAMP_BASE-B_Cu.png",+ 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design/aiflow-0.1.86-release.jsonadded+33@@ -0,0 +1,33 @@+{+ "base": "111c5e68cee34e6ea522b60570adf81d1bc0be0d",+ "sourceCommit": "d93cd3031ef4704710e9598241f7feecd08a4d01",+ "version": "0.1.86",+ "package": {+ "published": "adom/adom-aiflow",+ "version": "0.1.86",+ "sha256": "sha256-efe370307acff3ee256010596507bc0d37b1b5596eea4b9ed58170956b9457d6",+ "visibility": "public",+ "url": "/adom/adom-aiflow",+ "install": "adom-wiki pkg install adom/adom-aiflow"+ },+ "binarySha256": "9245f7132523373e03035981e244cf60217e007376aede622181ecdf0195a8f9",+ "tests": {+ "workspace": 147,+ "productionCheck": true,+ "productionRelease": true,+ "existingCommandsPreserved": 57,+ "componentReferences": 149,+ "widget": true,+ "dashboard": true,+ "continuation": true,+ "presentationPolling": true,+ "silkscreen": true+ },+ "readback": "All 12 submitted files exactly match reviewed source/build",+ "nativeFixture": "Old D1 polygons refused; reconciled explicit plan passes; PCB unchanged",+ "limitations": [+ "Read-only saved-zone verification does not grant native ownership or prove fill freshness.",+ "Native DRC, live measurement and current/thermal gates remain separate."+ ],+ "installedBinarySha256": "9245f7132523373e03035981e244cf60217e007376aede622181ecdf0195a8f9"+}
docs/completion-plan.md+1−1@@ -6,7 +6,7 @@ The schematic/netlist/BOM and native models now include SBR10U45SP5-13. The v85 Thermal acceptance is still failed. The board-only model injects 5.5 W through Q1’s PCB terminal region and lacks its external case-to-heatsink path; its extreme temperatures are not a prediction of an assembled cooled unit. The actual interface, supported sink/fan mounting, duct pressure/flow and fault behavior require completion. The stock sink envelope clears all 91 fitted models and probe approaches, but this excludes mating connectors and hardware. [Package sensitivity](package-cooling-review.md) · [Fan airflow review](fan-airflow-review.md). -AIFlow 0.1.85 is published and installed with 135 tests passing and verified live image/caption refresh. Fields PR10 remains a separate owner-review change, and the shared runtime is not replaced. There are 85 raw takes, including static/rejected footage, 30 reviewed excerpts and 26 storyboard clips. The latest excerpt records the actual current-to-thermal dashboard transition. The final narrated 4–5 minute film remains unfinished.+AIFlow 0.1.86 is published and installed with 147 tests passing, verified live presentation refresh and read-only existing-pour verification. Fields PR10 remains a separate owner-review change, and the shared runtime is not replaced. There are 85 raw takes, including static/rejected footage, 30 reviewed excerpts and 26 storyboard clips. The latest excerpt records the actual current-to-thermal dashboard transition. The final narrated 4–5 minute film remains unfinished. Next: complete the package/interface/duct cooling design and represent its supported operating/fault cases; then same-input thermal acceptance, Fields/pour walkthroughs, current-board silkscreen/3D review, prototype manufacturing outputs and final video. Physical calibration, safety tests and industrial qualification remain separate from digital design acceptance. No fabrication release, order or flash has occurred.
docs/pour-plan-reconciliation.md+2@@ -7,3 +7,5 @@ Adopting v85 correctly invalidated earlier landing outcomes. Its filled copper w The front polygon spans the reviewed stepped region from x104–132 mm, y82–99 mm. The back polygon reaches y70 mm and uses the reviewed stepped boundary around existing components. Exact vertices remain in the JSON. This is an intended-plan reconciliation, not permission to infer ownership or replace zones. Read-only AIFlow verification compares every planned zone with the saved board, including settings, layers, nets and fills. Its native DRC, live measurement and current/thermal analyses remain separate evidence. The original analysis spec and its input-bound current result are preserved; this reviewed explicit landing plan does not claim the old descriptive `spec.pours` polygons are synchronized.++AIFlow 0.1.86 rejected the historical D1 plan and accepted all nine entries of the reconciled plan. The active run now records `verified-existing`, retaining all nine prior owned zone IDs. The PCB SHA-256 remains unchanged. The finish guard now identifies thermal as the earliest incomplete step; failed thermal and historical via evidence remain visible.
docs/status.md+1−1@@ -6,7 +6,7 @@ The schematic/netlist/BOM and native models now include SBR10U45SP5-13. The v85 Thermal acceptance is still failed. The board-only model injects 5.5 W through Q1’s PCB terminal region and lacks its external case-to-heatsink path; its extreme temperatures are not a prediction of an assembled cooled unit. The actual interface, supported sink/fan mounting, duct pressure/flow and fault behavior require completion. The stock sink envelope clears all 91 fitted models and probe approaches, but this excludes mating connectors and hardware. [Package sensitivity](package-cooling-review.md) · [Fan airflow review](fan-airflow-review.md). -AIFlow 0.1.85 is published and installed with 135 tests passing and verified live image/caption refresh. Fields PR10 remains a separate owner-review change, and the shared runtime is not replaced. There are 85 raw takes, including static/rejected footage, 30 reviewed excerpts and 26 storyboard clips. The latest excerpt records the actual current-to-thermal dashboard transition. The final narrated 4–5 minute film remains unfinished.+AIFlow 0.1.86 is published and installed with 147 tests passing, verified live presentation refresh and read-only existing-pour verification. Fields PR10 remains a separate owner-review change, and the shared runtime is not replaced. There are 85 raw takes, including static/rejected footage, 30 reviewed excerpts and 26 storyboard clips. The latest excerpt records the actual current-to-thermal dashboard transition. The final narrated 4–5 minute film remains unfinished. Next: complete the package/interface/duct cooling design and represent its supported operating/fault cases; then same-input thermal acceptance, Fields/pour walkthroughs, current-board silkscreen/3D review, prototype manufacturing outputs and final video. Physical calibration, safety tests and industrial qualification remain separate from digital design acceptance. No fabrication release, order or flash has occurred.